Intelligent servo press machine technical solution
Muenzaniso: HH-S.200kN
1. Pfupi
Iyo HaoHan servo press inofambiswa neAC servo mota. Inoshandura simba rekutenderera richiita nzira yakatwasuka kuburikidza ne-high-precision ball screw. Iyo inotsamira pane yekumanikidza sensor yakarongedzerwa kumberi kwekupedzisira kwechikamu chekutyaira kudzora uye kubata kudzvanywa. Inotsamira pane encoder kudzora kumhanya uye chinzvimbo. Panguva imwecheteyo, inodzora kukurumidza uye nzvimbo.
Chishandiso chinoshandisa kumanikidza kune chinhu chebasa kuti chizadzikise chinangwa chekugadzirisa. Inogona kudzora kumanikidza / kumira chinzvimbo / kutyaira kumhanya / kumisa nguva chero nguva. Inogona kuona iyo yese-maitiro yakavharwa-loop kudzora kwesimba rekutsikirira uye kudzika kudzika mukumanikidza musangano kushanda; iyo inotora mushandisi-inoshamwaridzika munhu-muchina Iyo yekubata skrini yeiyo interface ine intuitive uye iri nyore kushanda. Kuburikidza nekumhanyisa-kumhanya kuunganidzwa kwekumanikidza-nzvimbo yedata panguva yekutsikirira-kukodzera maitiro, online mhando kutonga uye data data manejimendi yekunyatso kudzvanya-kukodzera kunoitwa.
Equipment mechanical chimiro:
1.1. Muviri mukuru wezvigadzirwa: iyo ina-column matatu-plate structure frame, uye workbench inogadzirwa kubva kune yakasimba ndiro (imwe-chidimbu kukanda); magiya ekuchengetedza akaiswa pamativi ese emuviri wemuchina, anogona kuona zvakachengeteka maitiro ekutsikirira, uye chigadziko chemuchina chakagadzirwa nekukanda uye simbi simbi; Carbon simbi zvikamu zvinogadziriswa neyakaoma chromium plating, mafuta ekuzora uye mamwe anti-rust marapirwo.
1.2. Fuselage chimiro: Inotora ina-column uye matatu-plate structure, iyo iri nyore uye yakavimbika, ine simba rakasimba rekutakura uye diki kutakura deformation. Icho chimwe chezvakanyanya kugadzikana uye zvakanyanya kushandiswa fuselage zvivakwa.
2. Equipment specifications uye main technical parameters
| Zita remudziyo | Intelligent servo press machine |
| Mutevedzeri wemudziyo | HH-S.200KN |
| Positioning kururama | ±0.01mm |
| Pressure yekuona chokwadi | 0.5% FS |
| Max. simba | 200kN _ |
| Pressure range | 50N-200kN |
| Displacement resolution | 0.001mm |
| Data collection frequency | 1000 nguva pasekondi |
| Chirongwa | Inogona kuchengeta zvinopfuura 1000 seti |
| Stroke | 1200mm |
| Yakavharwa mold urefu | 1750mm |
| Pahuro pakadzika | 375mm |
| Saizi yepamusoro yebasa | 665mm * 600mm |
| Tafura yekushanda kusvika pasi kure | 400mm _ |
| Dimension | 1840mm * 1200mm *4370mm |
| Kudzvanya kumhanya | 0.01-35mm/s |
| Kurumidza kuenda mberi | 0.01-125mm/s |
| Minimum speed inogona kuiswa | 0.01mm/s |
| Compress nguva | 0-99s |
| Equipment power | 7.5KW |
| Supply voltage | 3~AC380V 60HZ |
3. Zvikamu zvikuru uye mhando dzemidziyo
| Chikamu name | Qty | Brand | Remark |
| Mutyairi | 1 | Innovance | |
| Servo injini | 1 | Innovance | |
| Reducer | 1 | HaoHan | |
| Servo humburumbira | 1 | HaoHan | HaoHan Patent |
| Safety grating | 1 | More zvoumbozha | |
| Kudzora kadhi + system | 1 | HaoHan | HaoHan Patent |
| Computer host | 1 | Haoden | |
| Pressure sensor | 1 | HaoHan | Zvinodiwa: 30T |
| Bata skrini | 1 | Haoden | 12'' |
| Intermediate relay | 1 | Schneider/Honeywell | |
| Zvimwe zvikamu zvemagetsi | N/A | Schneider/Honeywell yakavakirwa |
4.Dimensional drawing
5. Kugadziriswa kukuru kwegadziriro
| Sn | Main components |
| 1 | Programmable control panel |
| 2 | Industrial touch screen |
| 3 | Pressure sensor |
| 4 | Server system |
| 5 | Servo humburumbira |
| 6 | Safety grating |
| 7 | Kuchinja magetsi |
| 8 | Haoteng industrial computer |
● Iyo huru yekubatanidza inosanganisira interface jump mabhatani, data kuratidza uye manual operation mabasa.
● Kutarisira: Iine jump interface purogiramu yekuchengetedza, kuvhara, uye kusarudzwa kwenzira yekupinda.
● Zvirongwa: Iine jump interface units uye system settings.
● Dzorera kune zero: bvisa data yechiratidzo chekutakura.
● Ona: Zvirongwa zvemutauro uye graphical interface kusarudzwa.
● Rubatsiro: ruzivo rweshanduro, kugadzirisa kutenderera kwekugadzirisa.
● Kudzvanya chirongwa: gadzirisa nzira yekutsikirira.
● Dzokorora batch: Bvisa data iripo yekudzvanya.
● Export data: Export data yepakutanga yezvino kudzvanya data.
● Pamhepo: Bhodhi rinotanga kukurukurirana nepurogiramu.
● Simba: Real-time force monitoring.
● Displacement: real-time press stop position.
● Maximum simba: Iyo yakanyanya simba inogadzirwa panguva yekutsikirira ikozvino.
● Manual control: otomatiki inoenderera ichidzika uye kusimuka, inching kusimuka nekudonha; kuyedza kudzvanywa kwekutanga.
7. Operations:
i. Mushure mekusarudza iyo chigadzirwa modhi pane huru interface, pane chigadzirwa modhi, uye iwe unogona kugadzirisa uye kuwedzera iyo
zvinoenderana nezviripo zvakazvimirira.
ii. Operator ruzivo interface:
iii. Iwe unogona kuisa ruzivo rwevashandi vechiteshi ichi: nhamba yebasa
iv. Zvikamu zveruzivo interface:
v. Isa chikamu chezita, kodhi, uye batch nhamba yegungano mukuita uku
vi. Displacement inoshandisa girating mutongi kuunganidza chiratidzo:
vii. Position control mode: chaiyo kudzora kurongeka ± 0.01mm
viii. Simba rekudzora maitiro: kunyatso kudzora kwekubuda ne5 ‰ kushivirira.
8. midziyo maitiro
a) Kurongeka kwemidziyo yepamusoro: kudzokorora kusimuka kwechokwadi ± 0.01mm, kudzvanywa kwechokwadi 0.5%FS
b) Kuchengetedza magetsi uye kuchengetedzwa kwezvakatipoteredza: Zvichienzaniswa neyechinyakare pneumatic presses uye hydraulic presses, simba rekuchengetedza simba rinosvika kupfuura 80%, uye ine hushamwari kwezvakatipoteredza uye yakachengeteka, uye inogona kuzadzisa zvinodikanwa zvemidziyo isina huruva yemusangano.
c) Iyo software yakazvimiririra patent uye iri nyore kusimudzira nekuchengetedza.
d) Yakasiyana-siyana yekudzvanya modhi: kudzvanya kudzora, chinzvimbo chekutonga uye akawanda-matanho kutonga ndezvasarudzo.
e) Iyo software inounganidza, inoongorora, inorekodha uye inochengetedza iyo yekudzvanya data munguva chaiyo, uye iyo data yekuunganidza frequency yakakwira se1000 nguva pasekondi. Iyo yekudzora mamaboard yeiyo press yekuisa system yakabatana kune komputa inotambira, ichiita kuchengetedza data uye kurodha nekukurumidza uye zviri nyore. Iyo inogonesa chigadzirwa chekuisa data data kuteverwa uye inosangana nezvinodiwa zve ISO9001, TS16949 uye mamwe mazinga.
f) Iyo software ine basa rehamvuropu, uye chigadzirwa chinoremerwa renji kana renji rekutamisa rinogona kusetwa zvinoenderana nezvinodiwa. Kana iyo chaiyo-nguva data isiri mukati meiyo dhizaini, iyo midziyo inongo vhundutsa, 100% inoziva zvigadzirwa zvisina kunaka munguva chaiyo, uye ziva online mhando kutonga.
g) Midziyo yacho ine komputa inotambira, Windows inoshanda sisitimu, uye mutauro wekushandisa interface weiyo press-fitting control system inogona kuchinjika zvakasununguka pakati peChinese neChirungu.
h) Midziyo yacho ine 12-inch touch screen yekupa hushamwari murume-muchina nhaurirano.
i) Midziyo yacho yakashongedzerwa negetsi yekuchengetedza kuti ive nechokwadi chekuchengetedzwa kwevashandisi.
j) Wana chaiyo kutama uye kudzora kudzvinyirira pasina kudiwa kwemiganhu yakaoma uye kuvimba nechaiyo tooling.
k) Taura iyo yakakwana yekutsikirira-yakakodzera maitiro zvinoenderana nechaiyo chigadzirwa zvinodiwa.
l) Yakananga, yakakwana uye yakarurama mashandiro ekurekodha uye kuongorora mabasa. (Macurves ane mabasa akadai sekusimudzira uye kutenderera)
m) Muchina mumwe unogona kushandiswa kune zvakawanda zvinangwa, inochinjika wiring uye kure kure maneja manejimendi.
n) Tumira kunze akawanda data mafomati, EXCEL, SHOKO, data rinogona kuendeswa kunze kwenyika muSPC uye mamwe masisitimu ekuongorora data.
o) Self-diagnosis basa: Kana iyo midziyo ikakundikana, servo press inogona kuratidza meseji yekukanganisa uye nekukurumidza mhinduro, zvichiita kuti zvive nyore kukurumidza kutsvaga nekugadzirisa dambudziko.
p) Multi-function I/O yekutaurirana interface: Iyi interface inogona kutaurirana nemidziyo yekunze kuti ifambise zvizere otomatiki kubatanidzwa.
q) Iyo software inoseta akawanda emvumo kuseta mabasa, senge maneja, opareta uye dzimwe mvumo.
9. Application minda
✧ Kunyatso kudzvanya-kukodzera kweinjini yemotokari, shaft yekufambisa, giya rekutungamirira uye zvimwe zvikamu.
✧ Precision press-fitting yezvigadzirwa zvemagetsi
✧ Chaiyo kudzvanya-kukodzera kwepakati zvikamu zve imaging tekinoroji
✧ Motokari inotakura chaiyo press-fit application
✧ Chaiyo yekumanikidza kuyedzwa senge chitubu kuita bvunzo
✧ Otomatiki gungano mutsara application
✧ Aerospace yakakosha chikamu press-fit application
✧ Kurapa, simba rekushandisa gungano
✧ Dzimwe nguva dzinoda kudzvanywa chaiko